CDC Factory

Greencore Group

When food giant Greencore Group plc went in search of a Manufacturing Execution System (MES) to underpin wide-ranging cost reduction exercises across their multi-plant enterprise, CDC Factory was the clear choice

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Customer Snapshot

Greencore is one of Europe's leading food businesses, supplying major retailers and foodservice providers with a wide range of ingredients and prepared food products from manufacturing facilities across the UK and Europe. With annual revenue of $2.2B and 8,000 employees, Greencore is an acknowledged leader in the provision of convenient, premium quality product.

Challenges

  • To support a 3-year group-wide cost reduction initative, Greencore had historic operations information for senior managers on a weekly and monthly basis
  • The company lacked intelligence for people on the shop floor to drive real-time action and take ownership of their own performance
  • Specific areas of improvement focus included re-work, changeovers and downtime

Results

  • 5% reduction in direct labor costs
  • Restructured production schedule, minimizing the number of required clean-downs
  • Elimination of various product re-work
  • Reduced changeover durations
  • Production line speeds adjusted to optimum level
  • Identified and fixed specific causes of downtime